| Cutting Car with Burr Free cutting and close tolerance | |
| Size Range | 1/2″ to 4″ NB |
| Wall Thickness | 0.5 to 6mm |
| Material | Hot/Cold rolled M.S. Strips |
| Line Speed | Max. 110m/min |
| Cutting Method | By Tipped toothed Saw blade speed about 110 rpm – Cold saw cut |
| Tube Clamping | By Pneumatic Cylinder |
| Saw Blade Raising and Lowering | By Pneumatic Cylinder |
| Trolley Return | By Rack and pinion driven by Servomotor |
| Cutting | Burr Free |
| Cutting Tolerance | ± 3mm |
| Operations | Fully automatic by PLC/HMT |
| Saw Blade Drive | By A.C. Motor through a backless free gear box |
| Trolley Track | Hardened and Ground Rails |
| (2) Cutting Car with Close Cutting Tolerance | |
| Size Range | 1/2″ to 6″ NB in various size combination |
| Wall Thickness | 0.5 to 6mm |
| Hot/Cold rolled strips | |
| Line Speed | Max. 100m/min |
| Cutting Method | By Saw Blade |
| Tube Clamping | By Pneumatic Cylinder |
| Saw Blade Raising and Lowering | By Pneumatic Cylinder |
| Trolley Return | By Rack and pinion driven by Servomotor |
| Cutting Tolerance | ± 3mm |
| Operations | Fully Automatic By Microprocessor controls |
| Saw Blade Drive | By A.C. Motor |
| Trolley Track | Hardened and ground guide rail |
| (3) Normal with Pneumatic Cylinder | |
| Size Range | 1/2″ to 20″ NB in various size combination |
| Wall Thickness | 0.5 to 12mm |
| Material | Depending upon dia. |
| Hot/Cold rolled M.S. Strips | |
| Line Speed | 30 to 60m/min Max. |
| Cutting Method | Saw Blade |
| Rotary Disc Cutters | |
| Tube Clamping | By Pneumatic/Hydraulic Cylinder |
| Raising & Lowering Saw Blade | By Pneumatic/Hydraulic Cylinder |
| Trolley Return | By Pneumatic Cylinder |
| By Sprocket and chain driven by D.C. Motor & Gear Box | |
| Cutting Tolerance | ± 10 to 25 mm. |
| Operation | Automatic by Limit switches & Encoders |
| Saw Blade Drive | By A.C. Motor |
Flying Cut Off Cold Saw Machines
Cold Saw fly Cut Off - For Standard Mills Fly cutoff Machine Range
BURR FREE COLD SAW FLYING CUT OFF (COC)
Numerically Controlled Burr Free Cold Cutting Circular Sawing Cut-Off Carriage with V.F.D. Controlled Sawing speed and SERVO controlled Feed & Cross Travel Speeds as per specifications given below:-
1. Models Suitable for pipes range – ½to2½NB and ½to4NB
2. Suitable for Square upto 90x90mm & Rectangular sections upto 100×50 mm.
3. Maximum 150 mtrs./ min. speed can be achieved ON-LINE for 3/4” dia x 1 mm thick wall tube with 6 met cut
length(25 cuts/min).
4. Shuttle travel stroke Length (maximum)– 4 Meters.
5. Total Power Input rating – 44 KW, Servo Motors for Shuttle Indexing and Saw head movement.
6. Range of Tube Length to be cut – 4 to 12 Meters.
7. Saw blade—HSS or TCT from 350 to 450 diameter
8. Micro Mist Spray System of UNIST USA for TCT saw Blades.
9. PLC controlled Automatic Centralised Lubrication System.
|
Categories of Equipment |
Model No. |
Specification |
|
|
|
|
|
|
FCS – 75 |
Round 1/2” – 2 ½” NB or 15-75mm OD Square 60 X 60, Rectangular 80 X 30 |
|
|
|
|
|
Cold Saw Fly Cut Off |
FCS – 90 |
Round 1/2” – 3” NB or 15-90mm OD Square 70 X 70, Rectangular 80 X 40 |
|
|
|
|
|
|
FCS – 120 |
Round 1/2” – 4” NB or 20-120mm OD Square 90 X 90, Rectangular 100 X 50 |
|
|
|
|
BURR FREE COLD SAW FLYING CUT OFF (COC)
This concept is design, developed and manufactured for the first time in India&suitable for tubes from 3NB to 10NB upto 8 mm thickness and maximum speed of 45met./min can be achieved for 3tube.
Coated HSS cutters of diameter 450 mm after re-sharpening can also be used to cut 4.50 mm thick wall Tube/Pipe with our newly developed Gear Box&PLC Program. A new coated HSS saw blade can cut above 12,000 nos of dia 25 X 1.6mm.Worn-outreduced saw diameter upto 330 mm can be used to cut Tubes of 32 mm OD,means 20 to 25 re-sharping.After re-sharpening around 3000 cuts*can
be obtained means around 50,000 to 65,000 cuts*(approximately 150 cuts per USD for diameter 25 mm X 2 MM thich tubes by a Coated HSS saw blade for medium mill speed.
*undel ideal working conditions
|
Mill Speed with TCT saw |
Dia 25 mm x 2 mm Thick |
=120 MPM |
|
|
Dia 115 mm x 6.0 mm Thick |
= 35 MPM |
|
Mill Speed with HSS saw |
Dia 25 mm x 2 mm Thick |
= 75 MPM |
|
|
Dia 115 mm x 6.0 mm Thick |
= 20 MPM |
|
Connected power |
44 KW as against conventional using 95 KW |
|
|
|
Cost of machine can be recovered only on power cost saving within 2 years. |
|
Cost per Cut 150 to 175 cuts per USD for Dia 25 mm x 2 mm thick with HSS saw Blade.HSS saws can be esharpened for 15 to 20 times means more savings on tool cost.
|
Cut Length Accuracy |
+/-2 mm. |
19 |
ITL Industries Ltd.
Machine Details





















